Hydraulic Equipment Manufacturing

HYDRAULICS

Creating new dynamics – Pennar Hydraulics

EXPORT BUSINESS JOURNEY

HYDRAULIC PRODUCT CATEGORIES

KEY PRODUCTS- STANDARD & CUSTOMIZED

Standard welded cylinder

Bore size from 1.5” to 8” (38mm – 203mm)
Stroke 4” to 96” (100mm – 2440mm)

Dump hoist cylinder

Dump hoist for a load of 35 tonnes or more
Maxi bore dia of 9.8” (250mm) and rod dia of 3.9” (100mm)

Standard tie rod cylinder

Bore size from 2” to 5” (50mm – 127mm)
Stroke 4” to 60” (100mm – 1524mm) with 3000 psi

Integrated valve cylinder

Cylinders that utilize holding cartridge valve, position valve, and sequence valve
3” to 8” (76mm – 203mm) for application on large vehicles like boom lifts, outriggers, and boom extenders

Telescopic cylinders

Bore size from 2” to 10” (50mm – 250mm)
Working pressure of up to 170 bar (2500 psi) customized to the customer needs
Up to 5 stages, with a max stroke of 6 mtr in double acting applications

Piggy back cylinder

Long extension - short retraction
Bore size of 2” to 3” (50mm – 73mm)
Stroke of 40” (1016mm)

Jack cylinder

Double-acting
Operating pressure rated to 3,000 psi
12,000 lbs. of lift and hold capacity

Hydraulic power pack

Pump and motors with reputed make up to 200 LPM and 50 HP
Hydraulic valves – AC / DC, servo, and proportional ones with reputed make
Operating pressure up to 310 bar (up to 4500 psi)

MATERIALS USED AS PER IS STANDARD

PENNAR DESIGN CAPABILITIES

EQUIPMENTS & MACHINERIES

Advanced automatic assembly line

Pressure testing rig

Tube facing and chamfering

VMC

PLANNED CAPEX

Skiving & burnishing

Friction Welding

Honing machine

Cobot welding automation

Automatic robotic welding

VALIDATION LAB

Endurance test rig (life cycle test rig)

Pressure	Cylinder Bore	Cycles	Temperature
Max 300 bar	Upto 125 mm	100000	45 to 50°C

Burst test rig

Pressure	Cylinder Bore
Max 500 bar	Upto 125 mm

Slurry Test

Fatigue test (pulse test)

Pressure	Frequency	No of Pulsing	Temperature
60 bar to 350 bar	1 secs at 200 bar	20K to 100K	45 to 50°C

Load test equipment

Capacity
up to 300 tone

Salt spray chamber

QUALITY/ STANDARD ROOM

Faro CMM scanner

Weld macro inspection

Millipore - part cleanliness test

Form tracer

Faro CMM

Spectro meter

Echo meter

GLOBAL SUPPLY CHAIN

NPD PROCESS

CUSTOMER RATING AND REWARDS

OUR MAJOR CUSTOMERS

CERTIFICATIONS

ISO 9001: 2015 - Quality Management System
ISO 14001: 2015 - Environmental Management System
ISO 45001: 2018 - Occupational Health & Safety Management System
ISO /TS 22163: 2017 - Railway Business Management System
EN 15085-2: 2020 - Railway Welding Quality Management System
ISO 3834-2: 2021 - Welding Quality Management System
IATF 16949: 2016 - Automotive Quality Management System
AS9100: 2016 - Aerospace Quality Management System