/ Divisions

RAILWAYS

Largest component manufacturer for the Indian Railways

/ Railways

Largest Component Manufacturer for the Indian Railways

With public transportation facilities assuming greater significance by the day, the requirement of the Indian Railways for railway coaches is also growing exponentially. And, being the mainstay of large-scale goods transportation, so is the need for railway wagons. Pennar's Railways business has been catering to the requirements of the Indian Railways for over 3 decades. With a dedicated manufacturing facility for this industry, we are a leading Part 1 supplier for the Indian Railways.

Pennar Industries provides several critical structural and stability components for goods, wagons and passenger coaches. With RDSO & RITES certification for manufacturing facilities as well as products, we are a preferred supplier for this sector, which is a veritable lifeline for India.

/ Railways

Railway Wagons

Pennar Industries supplies a variety of different load-bearing components such as under-body frames, sidebars, door frames, etc. Our manufactured products comply with stringent design and manufacturing standards and are approved by RDSO.

Pennar Industries has been a front runner in the development of various new parts and components along with the improvement initiative taken up with reputed wagon manufacturing companies.

Our strong capability in the cold forming industry has enabled us to efficiently meet the demanding standards of the wagon manufacturing industry.

Both, manufacturing facility as well as products certified by RDSO & RITES
In-house capability for faster development of new products
Faster delivery lead time

/ Railways

Passenger & Metro Coaches

Pennar Industries has been supplying critical components for passenger coaches to premier institutions like the Integral Coach Factory (ICF). We have pioneered various development initiatives of the ICF in ensuring the highest level of passenger and equipment safety standards.

ICF has launched new coaches made completely out of stainless steel. This accords these coaches enhanced stability, safety and performance. Pennar Industries has been one of the preferred suppliers for the new product development initiative of the ICF.

Pennar Industries also has extended its capabilities to the manufacturing of EMUs, DEMUs and Metro coaches for ICF as well as large public sector enterprises like BEML. We will soon commence manufacturing metro rail components.

Specific Characteristics:

Both, manufacturing facility as well as products certified by RDSO & RITES
In-house capability for faster development of new products
Faster delivery lead time

COMPREHENSIVE PRODUCT OFFERINGS - RAILWAYS

Preferred Supplier of Critical Structural Railway Components for over 3 decades

Capacity of 900 MT per month

Certified by RDSO & RITES

Certified for IS 3834-2 EN 15085-2, IRIS

Metro Coaches

Formed Section

Side Wall Assembly
Roof Assembly
End Wall Construction

Formed Sections

Cantrail
Sill Side / Sole Bar
Roof Panel
Key Stone

Rail Coaches (LHB, Conventional, EMU, MVRC) & Wagons

LHB Underframes Roof Assemblies

LGS / LSGS
LWSCZ / LACCN
LSLRD
LWLRRM

Other Assemblies

AC2Tier & AC3Tier
DETC
EMU AC
Train-18
Front Parts / End Parts
Bogies & Body Bolsters

Sidewall Assemblies

All LHB Coaches
DETC, DMU & MRVC Coaches

Furnishing

Hand Rails
Partition Frames

Formed Sections

Solebar / L Beams
Corrugated Sheets
Cantrail & Roofing Sheets

Other Underframes

DETC
DMU / DPC
DMU / DTC
DMU / TC-AC

RAILWAY COACH COMPONENTS

PRODUCT

COACH-SIDE WALL

END USE

ICF

PRODUCT

COACH - ROOF

END USE

ICF, MCF

PRODUCT

COACH-END WALL

END USE

ICF

PRODUCT

UNDER FRAME FRONT PART

END USE

ICF

PRODUCT

END PART

END USE

ICF

PRODUCT

UNDER FRAME

END USE

ICF, MCF

PRODUCT

TROUGH FLOOR

END USE

ICF, MCF

PRODUCT

SIDE WALL - NON AC COACH

END USE

ICF

PRODUCT

SS TUBES

END USE

ICF

PRODUCT

HEAD STOCK

END USE

ICF, MCF

PRODUCT

DETC SHELL ASSEMBLY

END USE

PLMW

PRODUCT

SRILANKA-UNDERFRAME

END USE

RITES

OTHER FABRICATED PARTS FOR RAIL COACHES

CARLINE ASSEMBLY

DOOR CORNER AND SS HAND RAIL ASSEMBLY

LOWER SPRING BEAM

PARTITION FRAMES

BODY BOLSTER

TROUGH FOR ROOF MOUNTED AC

COLD ROLL FORMED PROFILES FOR RAIL COACHES

MRVC Cantrail (ICF)

Side Sill - DMRC (BEML)

Thickness	4.5mm
Length	21344mm
Material	SUS 301L - HT

Waist Rail (ICF)

Thickness	4.5mm
Length	21344mm
Material	SUS 301L - HT

Light Rail (ICF)

Thickness	2.0mm
Length	1554~4162mm
Material	IRSM-41

Regular Cantrail (ICF)

Thickness	3.15mm
Length	6944mm
Material	IRSM-41

Cantrail - DMRC (BEML)

Thickness	2.5mm
Length	21359mm
Material	SUS 301L - ST

MRVC Cantrail (ICF)

Thickness	4.0 mm
Length	6860mm
Material	IRSM-41

U Stiffner (ICF)

Thickness	1.6 mm
Length	2305~6944mm
Material	IRSM-41

Sole Bar (ICF)

Thickness	5.0mm
Length	1256~10705mm
Material	IRSM-41

Roof Panel - DMRC (BEML)

Thickness	0.8 mm
Length	474.5~9746.5mm
Material	SUS 301L - ST

Trough Floor Regular

Thickness	1.7mm
Length	9600mm
Material	AISI 301 (CK 201)

MRVC Longitudinal Beam (ICF)

Thickness	6.0mm
Length	9553~10452mm
Material	IRSM-41

Roof Panel for LHB

Thickness	1.25 / 1.7mm
Length	3050~6043mm
Material	AISI 304

MRVC Trough Floor

Thickness	1.7mm
Length	10380mm
Material	AISI 301 (CK 201)

Key Stone Plate - DMRC

Thickness	0.8mm
Length	21028mm
Material	SUS 301L - ST

WAGON COMPONENTS

PRODUCT

TOP HAT

End Product

TEXMACO, CIMMCO

PRODUCT

FORMING ANGLES

End Product

TEXMACO INDIAN RAIWLAYS

PRODUCT

HAT SECTIONS FOR BOX NR

End Product

TITAGARH, INDIAN RAILWAYS

PRODUCT

FORMING CHANNELS

End Product

BESCO INDIAN RAILWAYS

COLD ROLL FORMED PROFILES FOR RAIL WAGONS

Door Channel (BCNHL)

Thickness	2.5mm
Length	2060mm
Material	IRSM-44

Door Frame Stiffner

Thickness	2.5mm
Length	305~471mm
Material	IRSM-44

Stringer (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	812~1685mm
Material	IRSM-41 & 44

Door Frame Channel (BCNHL)

Thickness	2.5mm
Length	706mm
Material	IRSM-44

Door Channel (BCNHL)

Thickness	2.5mm
Length	2060mm
Material	IRSM-44

Side Stanchion (BCNHL)

Thickness	2.5mm
Length	2059mm
Material	IRSM-44

Door Way Stiffner Cross Bar (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	1530mm
Material	IRSM-41 & 44

Body End Stanchion (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	2054~2092mm
Material	IRSM-41 & 44

Door Frame Channel
(BCNHL)

Thickness	2.5mm
Length	2060mm
Material	IRSM-44

Door Frame Top

Thickness	3.0mm
Length	1470mm
Material	IRSM-44

End Top Coping (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	3196mm
Material	IRSM-41 & 44

Side Crib Pressing (Outer & Inner) and End Crib Pressing (BOX NR)

Thickness	4.0mm
Length	1617~3642mm
Material	IRSM-44

Door Frame (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	672~5145mm
Material	IRSM-44

Longitude of Roof (BCNHL)

Thickness	4.0mm
Length	10034mm
Material	IRSM-44

End Coping Pressing (BCNHL)

Thickness	6.0mm
Length	860~3450mm
Material	IRSM-44

Side Sill
(BOX NLW / BOX NHL)

Thickness	6.0mm
Length	9784~10034mm
Material	IRSM-44

Side Middle Coping
(BOX NLW / BOX NHL)

Thickness	4.0mm
Length	1505~1530mm
Material	IRSM-41 & 44

Door Frame Bottom
(BOX NR)

Thickness	5.0mm
Length	1380mm
Material	IRSM-44

Side / End Top Coping
(BOX NR)

End Stanchion - Bottom / Middle
(BCNHL)

Thickness	5.0mm
Length	874~1201mm
Material	IRSM-44

Door Frame Middle Side
(BOX NR)

Thickness	4.0mm
Length	729~777mm
Material	IRSM-44

Crib Angle & Floor End Angle (BOX NLW / BOX NHL)

Thickness	4.0mm
Length	808~3020mm
Material	IRSM-44

Side Top Coping
(BCNHL)

Thickness	6.0mm
Length	10034mm
Material	IRSM-44

Side Middle Coping (Centre / End Wall Middle Coping)

Thickness	6.0mm
Length	713 ~ 2960mm
Material	IRSM-44

Door Top Sill (BCNHL)

Thickness	6.0mm
Length	1487mm
Material	IRSM-44

Sole Bar Stiffner (BCNHL)

Thickness	7.0mm
Length	10034mm
Material	IRSM-44

Cover Plate (BOX NR)

Thickness	8.0mm
Length	88mm
Material	IRSM-44

Body Side Top Coping (BOX NLW / BOX NHL)

Thickness	7.0mm
Length	9792 ~ 10042mm
Material	IRSM-41 & 44

Door Way Cross Bar Pressing (BOX NR)

Thickness	6.0mm
Length	1544mm
Material	IRSM-44

Sole Bar
(BCNHL)

Thickness	7.0mm
Length	10034mm
Material	IRSM-44

Centre Sill
(BCNHL)

Thickness	8.0mm
Length	4839mm
Material	IRSM-44

Body Side Stanchion (Southern Railway - Trichy)

Thickness	8.0mm
Length	2232mm
Material	IRSM-44

Cross Member at Door (End) (BCNHL)

Thickness	6.0mm
Length	1052 ~ 2032mm
Material	IRSM-44

Centre Sill - Middle (BOX NHL)

Thickness	7.0mm
Length	6190mm
Material	IRSM-44

Corner Stanchion (BOX NR)

Thickness	10.0mm
Length	2277mm
Material	IRSM-44

Centre Centre Sill (BOX NHL)

Thickness	10.0mm
Length	10034mm
Material	IRSM-44

LOCOMOTIVE COMPONENTS

PRODUCT	END USE
CENTER SECTION - 6000 HP BOLSTER ASSEMBLY	Wabtec
SILL BEAM - 4500 HP END SECTION	Watec

PRODUCTION FACILITIES

CAPITAL OUTLAY

LASER CUTTING

PLASMA CUTTING

LASER WELDING (4 X 3 M)

ROLL FORMING

STRETCH FORMING

9 METER 5 AXIS MILLING

MILLING 5 Axis

MILLING 3+1 Axis

MILLING 3 Axis

Turn Mill

Wire Cut

EDM

KEY INSPECTION OUTLAY

SPECTRO ANALYSIS

UTM

HARDNESS TESTER

SALT SPRAY

WELDING SIMULATOR

WELD PENETRATION TEST

PORTABLE CMM WITH SCANNER

TURNKEY PROJECTS

Chimney Stacks

Cooling Tower Stacks of 150 feet high and 28 feet wide at the base, 14 feet wide at the top

Windmill Towers

Wind Mill Towers supplied to Srilanka

Foot Over Bridges

Foot Over bridge with Stainless Steel Structures, Cold formed profiles and Girder Beams ranging up to 800 mm.

Boiler Structures

Boilers and the supporting Girder Structures

DESIGN CAPABILTIES

LANDBANK

..in Acres

PATANCHERU- HYDERABAD TELANGANA STATE

TOTAL AREA

VELCHAL- HYDERABAD TELANGANA STATE

TOTAL AREA

110

KANNIGAIPAIR- CHENNAI TAMILNADU STATE

TOTAL AREA

LALGUNJ- RAMPUR NIHASTHA UTTAR PRADESH STATE

TOTAL AREA

CERTIFICATIONS

ISO 9001 : 2015

ISO 14001 : 2015

ISO 45001 : 2018

ISO 38342-2 : 2021

EN 15085-2 : 2020

IRIS 22163 : 2017

FACILITIES & INFRASTRUCTURE ACROSS ALL VERTICALS OF PENNAR

Hot Rolled Slitting
Semi Continuous Pickling
Cold Rolling
H₂ & N₂ Annealing
Cold Rolled Slitting
Cut to Length
Lip & Z Purlin Mills
Decking & Roofing Mills
UPVC Mills
Online Punching Mills
CNC Punching & Bending

Plasma Cutting
Laser Cutting
Press Break
Laser Welding
Pulse TIG Welding
Spot Welding
Robo Welding
Turret Punching
CNC Lathe
CNC Milling
Power Hacksaw Cutting
Radial Drilling
Stretch Forming
Shearing

Milling – 5 Axis
Milling – 4 Axis
Turn mill – 3 + Y Axis
Turning
Wire Cut - 3 + 2 Axis
EDM ZNC – 3 Axis
CMM – Measuring Machine
Cylindrical Grinding
Surface Grinding

ERW Tube Mills for MS & SS
Surface Treatment Plant
Roller Hearth Annealing
Draw Benches
Straightening
Non Destructive Testing
Hot Dip Galvanising
Strip Galvanising
Heavy Duty Mechanical Presses
Hydraulic Presses
Robo Welding & Welding SPM
Circumference Welding SPM
Tapping & Drilling
Radial Trimming SPM

PENNAR RAILWAY BUSINESS UNIT CLIENTELE

Coaches

Wagons

Locomotives

Energy & Girders

TESTIMONIALS

Outstanding Entrepreneur Award 2013

FAPCII award for best All round Performance 2014

Best Management Award 2016

Prestigious Award for “Innovation in Underframe Engineering” 2019

Best Manufacturer of “Steel Tubes for Building” 2019

Best Quality Award 2015 & 2016

Safety appreciation Award 2016

Best Canteen Award 2016

Best Supplier Award 2019

Industry Sector Safety Excellence Award 2020

Mr. Mirza Mohammed Ali Baig
Company Secretary

+91 40 41923108

mirza.baig@pennarindia.com

/ Become a Customer

LEADING THE WAY TO THE FUTURE

Pennar Industries is a one-stop-solution for all building requirements of varied customers. Our pre engineered steel buildings are uniquely designed and fabricated to suit your requirements. Built strictly following the international standards, these buildings consist of different components, meticulously designed to be compatible to each other.

lets talk