/ Economy and Efficiency with Precision

PRECISION TUBES

Precision Tubes Vector
Precision Tubes

Pennar Industries offers product categories like ERW, CDW, Air Pre-Heater, Boiler, Corten Steel, Galvanized & Stainless Steel Tubes. The tube production capacity 60,000MT/Annum. (ERW – 5000 MT/month, CDW – 1800 MT/Month and Stainless Steel tube – 500 MT/month).

We produce Low carbon, Medium carbon, High Strength Low Alloy (HSLA) tubes and Stainless Steel for Automobile Industries, Bi-Cycle Industries, General Engineering, Textile Industries, Boiler/Air Preheater Industries & other Engineering trade segments.

The raw material required for tube making is a steel strip which undergoes various stages of processing. HR or CR strips in the form of coil is procured from indigenous steel makers and import sources and are used in the manufacture of a tube depending on the application.

Manufacturing begins in a separate preparatory section where the strip is slit into required width depending on the diameter of the tube & subjected to acid pickling process to remove all rust and scale in strip pickling plants.

Separate in-house cold rolling mills also cater to raw material requirements for closer dimensional tolerances and bright surface finish of tubes.

We manufacture different shapes like Round, Square, Rectangle, Hexagonal and profile tube as per customer requirements.

Supplying Condition

Supplying Condition

Tube Products Range

ERW Tubes – Round Tube / Galvanized Steel Tube (* Square Tube / Rectangle Tube – Refer to Section Tube Chart)

Outer Diameter in mm (Inch) Thickness in mm (Inch) Length in mm (Inch)
Min Max Min Max Min Max
10.00 (0.394”) 127.00 (5.000”) 0.80 (0.0315”) 7.20 (0.295”) 4000 (157.50”) 15000 (472.44”)


CDW Tube (Cold Drawn Welded Tubes) – Round Tube (* Square Tube / Rectangle Tube / Hexagonal Tube / Profile tube – As per Customer drawing)

Outer Diameter in mm (Inch) Thickness in mm (Inch) Length in mm (Inch)
Min Max Min Max Min Max
9.00 (0.354”) 120.00 (4.276”) 0.89 (0.035”) 6.50 (0.276”) 400 (15.748”) 9000 (354.33”)


Equivalent Standards for Products

Application Indian British Japanese German American
Automobiles IS 3074 EN 10305 JIS G 3445 DIN 2393 ASTM A 513/J525/J2614/J526
Boilers IS 1914 BS 3059 JIS G 3461 - ASTM A53 / A214
Air Heaters/Heat Exchanger IS 3601 BS 6323 JIS G 3461 DIN 1717 ASTM A214/A423/A178
Gen. Engg IS 3601 EN10305 JIS G 3445 DIN 2393 & 2394 -
Bicycles IS 2039 BS 1717 - - -
Structural IS 1161 BS 4360 JIS G 3444 - ASTM A 500
Furniture IS 7138 - JIS G 3445 - -
Transformer IS 8036 - - - -
Sectional IS 4923 EN 10305 JIS G 3466 - ASTM A 500

/ Precision Tubes

ERW TUBES

Tested, accepted and appreciated: Multiple usage Single choice.



Why are our ERW tubes exceptional in quality?

Pennar Industries is the go-to name when it comes to ERW Tubes. Pennar Industries produces high-quality tubes conforming to IS 3074 and IS 4923 standards. Our in-house tooling capability helps in producing specially designed rolls for the progressive movement of steel strips. This reduces costs as well as delivery time.

  • High frequency induction welding process without any filler material for welding of butted ends.
  • Deburring units remove the internal and external hot weld flash for smooth finish.
  • Turks head and sizing roll ensure straightening & sizing of tubes into various sections such as rectangular, square, elliptical and oval.
  • Annealing, Pressure testing, Eddy current testing, straightening or cutting ensure quality and fitness for required application.

Automobiles

  • Load Body Tubes
  • Bus body Tubes
  • Seat Frames
  • Earth Moving Equipment ROPS
  • Automobile door impact beams

Others

  • Structural Tubes
  • Solar Structures
  • Agriculture Equipment

General Engineering

  • Furniture Tubes
  • Bearings and spindles, Trolley handles
  • Hydraulic and pneumatic line, Electrical conduit
  • Oxygen lancing pipes, Cycle pumps
  • Industrial chain roller, Gas stove lighters
  • Electrostatic precipitators
  • Textile frames and Bobbins
  • Main beam for pedestal fans

ERW (Square) Tube Capacity Chart

ERW (Rectangle) Tube Capacity Chart

ERW (Round) Tube Capacity Chart

MANUFACTURING PROCESS FLOW CHART

ERW Tube Process Flow

ERW Tube Process Flow

CDW Tube Process Flow

CDW Tube Process Flow

/ Precision Tubes

CDW / DOM / CEW TUBES

Tested, accepted and appreciated: Multiple usage Single choice.



The CDW / DOM / CEW Tubes are made from high-grade metal and are used in high precision bobbin tubes, cylinder bore tubes for shock absorption industry, tubes for pressure applications as in boilers and Front fork tubes for the auto industry. These are produced from cold draw bench by plug & die combination.

  • High precision
  • Closer Dimensional tolerance
  • Superior strength
  • Smooth surface finish
  • Corrosion Resistance
  • Customised Shape
precision-cdw-tubes

Automobiles

  • Front fork Top / Bottom
  • Steering column
  • Two wheeler main frame
  • Bottom chassis
  • Fuel tank spacer
  • Swing arm
  • Propeller shaft
  • Seat frame
  • Tie rod

General Engineering

  • Bearings and spindles, Trolley handles,
  • Hydraulic and pneumatic line, Electrical conduit
  • Oxygen lancing pipes, Cycle pumps,
  • Industrial chain roller, Gas stove lighters
  • Electrostatic precipitators
  • Textile frames and Bobbins
  • Main beam for pedestal fans
img_cdw
img_cdw
img_cdw
CDW (Round)

CDW (Round) Tube Capacity Chart

Stainless Steel Tube Capacity Chart

Stainless Steel Tube Capacity Chart

/ Precision Tubes

Bicycle Frame Tubes

We engineer Bicycle Frame Tubes that are made from high-grade Carbon steel and are robustly inbuilt. Our frame tubes are widely used in the cycle industry around the world and are appreciated for their durability. We also offer hub, chain side tubes, bottom tube and seat pipe. These frames are manufactured using the latest machinery and advanced production method. They are completely corrosion-free and have high load strength.

Features:

  • Increased strength and toughness
  • Improve ride quality
  • Finishing and painting versatility
  • Corrosion resistance
  • Reduced weight
Precision Tube Modal

/ Precision Tubes

Steel Tubes for Automobile

Pennar Industries offers prime quality Steel Tubes for automobiles, which are used in cars, trucks, bicycles, engines, manufacturing plants and machinery. We use supreme quality steel to manufacture automobile spare parts and thoroughly test them under international standards. Our steel tubes are known for their unparalleled strong built quality and longevity. It is corrosion resistant and has a strong energy absorption capacity. Further, the high safety of the construction and resistance against collision shocks, makes our steel tubes an imperative component of the automobile industry. We have been serving major automotive companies such as Volvo-Eicher Commercial Vehicles, Hyundai, Bajaj, Endurance, Toyota Auto Parts, Gabriel, Bailey Hydraulics, etc.

Features:

  • Increased strength and toughness
  • Improve ride quality
  • Finishing and painting versatility
  • Corrosion resistance
  • Reduced weight
steel-tubes-for-automobile

/ Steel Tubes for Automobile

Our Clientele

Some of our esteemed Clientele include:

/ Precision Tubes

Engineering Tube

We design high-grade Engineering Tubes that are widely used in electronic appliances, construction ,automotive, and many other industries. These engineering tubes are manufactured with supreme quality metal that has strong tensile and impact strength. These tubes are thoroughly tested by our team of experts under strict international standards. It is widely used in various industries due to its better thermal & electrical conductivity, malleability, high resistivity to corrosion and quality strength.

Features:

  • Superior tensile strength
  • Corrosion resistance
  • Malleability
  • Superior durability
Steel Tubes

/ Precision Tubes

Boiler Tubes

Pennar Industries Boiler Tubes are used as part of energy type equipment such as boilers, steam superheaters, steam pipelines and similar equipment. It is made from heat resisting carbon and low alloyed steel which can withstand load at high pressure and temperature. We offer these tubes in a wide range of sizes and wall thicknesses both in seamless and welded tube form, which is mostly used in steam generators. It is made from a comprehensive range of stainless steel and nickel alloys. We design these in accordance with IS, BS, JIS, and ASTM/API standards.

Features:

  • High combustion efficiency
  • Suitability of components for specific fuel characteristics
  • Easy changeover of fuels in case of dual fuel firing
  • Easy accessibility to all parts for inspection and maintenance
  • Robust & compact design
  • Noiseless operation
  • Ease of mounting
  • Reliable components for continuous service
  • Easy adjustment of air / fuel ratio
  • Part load performance
  • Provision for various safety interlocks
Boiler tubes

Technical Specifications:


EQ-Standards Industry Indian IS British BS Japanese JIS German DIN American ASTM/API Europion Standard
Boiler Tubes IS 1914 (Parts 1-4)/1982 BS 3059 (part-1)/1987 BS 3059 (part-1)/1990 JISG 3461/1984 DIN 2393/2394/1994 ASTM A53/1993 ASTM A214/1990 BS EN 10305-2 / BS EN 10305-3

/ Precision Tubes

Heat Exchanger Tubes

Heat Exchanger Tubes, which are available in a broad range. It is manufactured from quality carbon steel, which is suitable for all types of heat exchangers, such as sea water coolers, condensers, evaporators, heaters and re-heaters. We provide these in several sizes, lengths and dimensions as per the requirement of our clients. The Heat exchange tubes can withstand enormous pressure and high temperatures from the hot combustion gases of the fireboxes.

Features:

  • Cost effective
  • Rugged construction
  • High tensile
  • Supreme impact strength
heat-exchanger-tubes

Technical Specifications:


EQ-Standards Industry Indian IS British BS Japanese JIS German DIN American ASTM/API Europion Standard
Heat Exchanger Tubes IS 3074/1979 BS 3606/1982 JISG 3461/1984 DIN 17177/1979 ASTM A178/1990 ASTMA214/1990 BS EN 10305-2 / BS EN 10305-3

/ Precision Tubes

Propeller Shaft Tubes

We provide the finest-grade Propeller Shaft Tubes, that are chiefly preferred for a corrosive environment. The tube is used for transmitting torque and rotation, which connects other components of a drive train that cannot be connected directly due to the distance or the need to allow for relative movement between them. It is made from quality stainless steel and is highly corrosion-resistant. Further, it has a strong impact on strength and robustness.

Features:

  • High Strength
  • Good Surface Finish
propeller-shaft-tubes

/ Precision Tubes

Transformer Tubes

We are engaged in developing the finest range of Transformer Tubes that are widely demanded for their high tensile strength, leakage-proof design and superior longevity. Our tubes are manufactured keeping Indian and International standards as the benchmark for quality. Here, the tube has a double helix threaded design to make it air-restricted. We offer this transformer tube in various sizes, thicknesses and lengths. The tubes are constructed from top-notch material that is thoroughly verified for their efficiency value.

Features:

  • Heat proof
  • Restrict air from entering
  • Unbreakable
  • Do not melt
transformer-tubes

Technical Specifications:


EQ-Standards Industry Indian IS British BS
Transformer Tubes IS 8036/1976 BS EN 10305-2 / BS EN 10305-3

/ Precision Tubes

Fuel & Air Tubes

Our company provides high-quality Fuel & Air Tubes that are manufactured from the finest stainless steel metals. The tubes are chiefly used for carrying fuel & air, and are completely leakage protected. The tubes are hassle-free & easier to install. These are available in several dimensions, thicknesses and other specifications. Further, we provide customized fuel & air tubes that are designed as per clients specifications. We have incorporated the latest technology and method of production while manufacturing these tubes. Our fuel & air tubes are supplied throughout the country and in the international market.

Features:

  • Corrosion resistant
  • Highly durable
  • Leakage free
  • Heat resistant
fuel-air-tubes

/ Precision Tubes

Automotive Shock Absorber

With advanced technology & experienced production team we offer a wide range of shock absorber tubes that are used in all segments of the Automotive Industry. These tubes are basically ID control tubes with a very close tolerance & mirror finish ID with Ra value up to 0.50microns. These tubes are manufactured as per various International / Indian Standards. We also customize these tubes as per customer's requirement.

Features:

  • Corrosion resistant
  • Supreme tensile strength
  • Good Surface finish & Roughness
  • Dimensional Accuracy
automotive shock absorber

/ Precision Tubes

Furniture Tube

We also design a fine array of Furniture Tubes, which are made from quality metals. We offer these tube in several sizes, thickness and dimension as per the requirements of our clients. The furniture tube is galvanized and is not affected by water or is corrosive by any other factors. The furniture tubes are extensively in demand due to their durability and stylish designs. These tubes can be found in use at commercial, residential, shopping, restaurants and complexes.

Features:

  • Uniformity in shape
  • Smooth surface
  • Highly durable
  • Corrosion free
  • High load bearing capacity
furniture tube

/ Precision Tubes

Structural Tubes

Our rich industry experience has gained us expertise in manufacturing Structural Tubes. These tubes are quality tested and undergo chemical, physical and mechanical tests as per Indian and other standards as required. Our range of Structural Tubes finds application in structural and civil engineering, construction, scaffolding systems, poles, trusses and automobile industries.

We are engaged in manufacturing and exporting a wide range of Sectional Tubes that are known for its durability. It is manufactured using finest quality material and complies with IS, JIS and ASTM standards.

Features:

  • High impact strength
  • Uniformity in surface
  • Rich in tensile strength
  • Corrosion resistance
structural-tubes

/ Precision Tubes

Telescopic Front Fork Tubes

Our company offers the finest range of Telescopic Front Fork Tubes that are manufactured from the finest metals. It is designed with high precision and is user friendly. The front fork tubes are thoroughly tested for their smooth functioning and robustness on Indian standards and on global parameters. The tube is completely unbreakable and is free from all kinds of corrosion. The front fork comprises of two telescoping outer tube slider assemblies. Further, the compression spring extends and retracts to cushion the ride over rough or irregular road surfaces.

Features:

  • High Strength
  • Wear Resistance
  • Corrosion Resistance
  • Dimensional accuracy
  • Smooth Surface finish
telescopic-front-fork-tubes

/ Achievements

Boiler & Air Preheater Tubes

Tested, accepted and appreciated: Multiple usage Single choice.



Pennar Industries is one of the leading manufacturers for APH & Boiler tubes. We cater to a huge customer base spread across various industrial sectors. Air Preheater (APH) & Indian Boiler Regulation Tubes are manufactured in a wide range to meet the desired customer specifications. These tubes conform to national and international standards such as SA 214, BS 6323, BS 3059, ASTM A 423 and SA 178.

Pennar Industries Boiler Tubes are used as part of energy type equipment such as boilers, steam superheaters, steam pipelines and similar equipment. It is made from heat resisting carbon and low alloyed steel which can withstand load at high pressure and temperature. We offer these tubes in a wide range of sizes and wall thicknesses welded tube form, which is mostly used in steam generators. It is made from a comprehensive range of stainless steel and nickel alloys. We design these in accordance with IS, BS, JIS, and ASTM standards.

Central Boiler Board issued “Certificate of Approval for Well Known Tube Maker” for Boiler quality ERW/CDW tubes in Carbon and Low Alloy steels.

Various steps in the manufacturing process accord our APH & Boiler tubes all the desired characteristics:

  • Annealing and Surface treatment of ERW tubes.
  • Straightening and 100 % Eddy current testing ensure quality and fitness for required application.
  • Hydro testing (for Boiler tubes only) ensures the strong weld strength to withstand required high pressure.

Pennar Industries Advantage

Boilers and Heaters

  • Chemical / Sugar Industry
  • Power Plant
  • Cement Industry
  • Steel Industry
  • Cooling Tower
  • Superheater
  • Paper / Process Industry
  • Air preheater
  • Heat exchanger
Industrial Applications
Product Specifications

/ Steel Grades

Steel Grades

Corten Steel
Boiler Steel
Pre Galvanized Steel
Low Carbon Steel (< 0.2%C)
SAE1006
SAE1008
SAE1010
SAE1015
SAE1018
Medium Carbon Steel (> 0.2% to <0.6% C)
SAE1020
SAE1026
SAE1030
SAE1040
SAE1045
Low Carbon High Manganese Steel
ST42
ST44
ST52
ST59
High Carbon High Manganese Steel
SAE1536
SAE1541
High Strength Low Alloy Steel
SAPH440/S460MC
SAPH590/S550MC
BSK46
Stainless Steel
Austenitic SS (202,304,316)
Ferritic SS (409)
Martensitic SS
Testing Lab Facilities

Testing Lab Facilities
Metallurgical Lab Facilities

Metallurgical Lab Facilities
Four Wheeler Applications
Four Wheeler Applications
Two Wheeler Applications
Two Wheeler Applications

Other Applications

Hydraulic Tube
Hydraulic Tube
Boiler/Air Pre Heater
Boiler/Air Pre Heater
Structural /Pipe Fitting
Structural /Pipe Fitting
Cycle / Furniture
Cycle / Furniture

/ Automobile Customers

Automobile Customers

OEM Customers

Mahindra
Hyudai
Renault Nissan
Toyota
Yamaha
Royal Enfield
Bajaj
Tata Motors
Eicher Volvo
Volkswagan
TVS
Hero
Ashok Leyland
Ford
KIA Motors
John Deere
Daimler
Bharat Benz
JCB
TAFE

Tier1 Customers

Bridgestone
RH
Pyung HWA Industrial
TVS
Magna Closures
Lear Corporation
ALF
UMASONS Auto Compo PVT LTD
Sigma
RSB
Toyoto Boshoku

Shocks Absorber

Gabriel
Tenneco Automotive
Duroshox

/ Non Automobile Customers

Non Automobile Customers

Boiler / Air Pre Heater

BGR Energy
BHEL
Thermax
ISGEC
Aditya Birla
Kelvion

Textile Machinery Mfg. Customers

ICT KTTM
LMW
Rieter

Conveyors

InterRoll

Hydraulic Cylinder Customers

CH Hydraulics with Difference
Deccan Hydraulics
Bailey Hydraulics
prical

Export Customers

Scot Industries
Andrews Race Cars
Stomet
Driveline
Schellen & Flack
CIE Automotive
Artech
SSI
Steel Tube Investments
Karay Metals
Coetz Technologies
Bracalente
Salem Steel

/ Certificates

Precision Tubes Certificates

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