Quality or cost, which factors matter the most? When Pennar Industries takes on a project both matter to us. It is our high-grade service that brings clients from different industries. Creation of Pre-Engineered Buildings (PEB) is a vital component that impacts both, quality, and cost for several applications. Our service team comprises nearly 300 experienced engineers who have worked on various PEBs projects. They already have expertise serving sectors like:
- Commercial & High Rise
- Industrial & Distribution
- Health & Educational Constructions
- Stadium & Leisure Centres
As the global market now shifts towards competition, vendors who are able to offer quality, low costs for design, drafting, detailing win contracts. The hallmark of Pennar Industries service focuses on:
- The basic use of families for a project
- The details needed to be covered in Pre Engineered Buildings
- Which geometry definitions need to be highlighted
- Elements to be displayed
- Ideal recommendations for nesting families
AEC industry right from contractors-architects to fabricators-consultants, MEP contractors, PEB (Pre-Engineered Building) companies, EPC’s, OEM’s, Solution Providers, Fabricators, Engineering consultants and System integrators.
Design and Detailed engineering
Permit drawings and Shop drawings
BOM / MTO
Pennar Industries is a one-stop-solution for all building requirements of varied customers. Our pre engineered steel buildings are uniquely designed and fabricated to suit your requirements. Built strictly following the international standards, these buildings consist of different components, meticulously designed to be compatible to each other.
The fabrication of these components is carried out in a factory under strict quality control as per detailed shop drawing. These components are transported to end user’s site with proper markings and assembled at the project site as per erection drawings.
We cater to industrial, commercial and institutional requirements and provide enhanced speed in delivery and erection. We also provide flexibility in expansion and withstand severest weather conditions to deliver the best of pre-engineered solutions. These buildings are available in large multidimensional spans; lean to roof at all required heights and side claddings. They feature a structural steel framework of primary and secondary members (rigid frame, beams, purlins and grits, trusses and columns) on to which cladding and roofing components are attached.
- Building Components
- Building Accessories
- Building Additions
- Building Systems
- Design Services
Pennar Industries's state-of-the-art manufacturing facility near Hyderabad is a sprawling 29,000 sqm resource zone with a production capacity of 90,000 MT per annum. The plant is equipped with high precision CNC machines to fabricate and supply quality-replete steel buildings.
FM Approval Certification
ISO 9001:2008 Certification
- Business Leader 2015 Award for excellence in infrastructure sector – TV 5 News
- Best pre-engineered building for Ultratech Cement Factory, Kotputli, Rajasthan – CIDC Vishwakarma Award
- Commemorative medal for best professionally managed company (turnover ` 100-500 crores) – CIDC Vishwakarma Awards
- Manufacturing Company of the Year 2015 - VC Circle Awards
- Excellence in corporate governance – Business Today - Emerging Companies Excellence Awards
- Certificate of commendation for a cold storage shed at Kotputli, Rajasthan- INSDAG National Award for Professionals on Structural Steel Design and Construction : 2012-13
- IEI Industry Excellence Award 2014
- Infrastructure company of the year - Construction Week India Awards, 2013 (Runner up)
- PEB Contractor of the year - Construction Week India Awards, 2013
- Scroll of Honour for overall business excellence and industry practices – IEI Industry Excellence Awards, 2013
To attain new benchmarks in quality we need to constantly expand our horizons. One such way is learning through collaborative efforts.
We have a non-exclusive technical know-how license arrangement with NCI Group, Inc., an established player in the United States’ metals buildings market, for supply of standing seam roofing panel system in India under the brand name ‘Double Lok®’. We are one of the few companies that offer leak-proof roofing systems in India.
Climate change, sustainability and green have become the most ubiquitous words in recent times. They have caught the attention of people across various sectors who are concerned with sustainable goals.
Sustainability is about maintaining the growth rates in economic prosperity and at the same time preserving the resources for the subsequent generations. The onus therefore lies on the present generation to resolve the paradox and accomplish the sustainable goals.
It has been widely acknowledged that buildings consume a major portion of materials, resources and energy, thus contributing directly or indirectly to the environmental maladies. Therefore the paradigm of green buildings has been evolved to counter the malignant effects on the environment.
Broadly speaking a green building is known to be
- Energy efficient
- Environmentally benign
- Resource optimized
In India the rating for green buildings has been taken up by the Indian Green Building Council.
Its rating system is called the LEED (Leadership In Energy and Environmentally Design).
It has won the global approval and is used as a benchmark for gauging green building parameters.
Pennar Industries, with a major market share is a prime player in the pre fabricated metal buildings sector. Ever since its inception it has been the preferred choice for many of the customers across various sectors.
But our constant endeavor has always been to better ourselves and set ourselves loft goals. We at Pennar Industries wish to champion the cause for a green future and act as a catalyst for a revolution for attaining sustainable goals.
Moreover the buildings that Pennar Industries fabricates have some innate features that make them green to certain extent. But we believe in extending the obvious to an all new level and provide solutions to the customer in a very coherent manner.
Pennar Industries is the premium player for LEED compliant green pre engineered buildings. Arguably we are the first player in the pre engineered buildings sector in India to offer comprehensive solutions for LEED compliance. Our design and methodologies should enable customer to get substantive number of LEED points that can contribute to the overall rating of the building as green.
Our LEED compliant buildings will appeal to the existing environmentally conscious players who have the intent to go green and at the same time provide a conducive scenario for others to follow.
Steel – the Green metal:
Steel is the basic material that is used in the construction of a pre engineered building. The usage of steel negates the usage of concrete and cement to a great extent thus mitigating any harmful effects associated with them.
Moreover steel has a substantial amount of recycled content in it. The metal roof and wall panels used by Pennar Industries have at least 25 % recycled content in them. They are also 100 % recyclable in the future after the building has lived its life. The other major advantages of steel is that it has lower life cycle cost as it is easier to maintain.
Heat Island Effect:
Pennar Industries uses metal roof panels that have high solar reflectance index (SRI). This will help in reducing the energy consumption and also in reducing the urban heat island effect.
Insulated Metal Panels:
Pennar Industries offers effective insulation solutions for both the roof and walls. The panels have a superior R value that will contribute towards greater thermal and energy efficiency.
Usage of SkyLights:
Usage of Sky Lights helps in ushering natural light in the building. They ensure the minimum or negligible usage of artificial lighting thus contributing towards lesser emissions. The usage of natural lighting also has a positive impact on the employee productivity.
Regional Materials Usage:
Majority of the materials that are used by Pennar Industries are procured form regional sources. This will ensure that the emissions associated with the transportation and logistics are negated.
Innovation & Design:
The pre engineered buildings are fabricated by Pennar Industries using appropriate software. This ensures that resources that go into the manufacturing of the buildings are optimized.
Long Bay Spacing:
Pennar Industries offers large bay spacing that will help in reducing the number of footings for any site. This technique ensures that civil work is reduced, use of materials is optimized and also maintain ecological balance.
Renewable Energy Options:
Pennar Industries offers Double Lok roofing system. This will enable the installation of solar panels on the roof top. The usage of solar power can help the customers in meeting their power requirements and at the same time reduce their emissions and in the process be eligible for carbon credits under CDM
Pennar Industries’s design codes and engineering software are by far, the most advanced and efficient in the industry. By adopting the latest globally-accepted procedures, the Company is aiming to achieve newer heights in effectiveness.
Engineering Facility
A Design facility is located near Hitech City, Kondapur, Hyderabad. Highly experienced and qualified design team is paced here. The team uses robust engineering platforms to offer design and detailing solutions for our buildings.
Manufacturing Facility
Pennar Industries’s state-of-the-art manufacturing facility on the Hyderabad-Mumbai National Highway (NH-9) is a sprawling 23,000 sqm. resource zone equipped with high-precision CNC machines to fabricate and supply quality-replete steel buildings.
Equipment
- Double-Lok® standing seam mobile roll former from Bradbury, USA, under technological agreement with MBCI, a division of NCI Group Inc., USA.
- CNC 16 mm shear from YSD, China, with a capacity of 16 mm X 6.0 M. The post modern machinery used to cut the straight webs and flanges upto 16 mm thick and also has a back support arrangement to achieve an accuracy of +/- 1.5 mm
- Pull-through Welder from Primo, India. Custom built with Lincoln, USA, welding source to produce high-slitiepeed welded beams at an output of 3 linear meters per minute
- Roll formers from Ilkwang, South Korea
Apart from the above facilities our promoter Pennar Industries has following manufacturing facilities in India.
| S No | Location | Area | Products |
|---|---|---|---|
| 1. | Patancheru (Telangana) | 43 Acres |
|
| 2. | Isnapur (Telangana) | 26 Acres | Steel Strips |
| 3. | Tarapur(Maharashtra) | 5 Acres | Cold Rolled formed Profiles |
| 4. | Chennai (Tamil Nadu) | 38 Acres |
|
- Ultratech Cements
- India Cements Limited
- Volvo India Private Limited
- Maha Logistics Private Limited
- Etco Denim Private Limited
- Shyam Indofab Private Limited
- Welspun India Limited
- Larson and Toubro Limited
- Rudrapratap Indian Logistics Private Limited
- Holtec Asia Private Limited
- Ferromatik Milacron
- Calderys India Refactories Limited
- Reliance Jio Infocomm Limited
- MRF Limited
Superior Built-up Sections
- Minimum thickness of 4 mm for webs, 5 mm for flange width up to 150 mm, to ensure a better quality product
End Wall Framing
- Usage of hot rolled mill sections and built-up sections in end wall bearing frames
- Superior and more rigid than the traditional cold formed “C” section end wall frames
Pre-galvanized Secondary Members
- Usage of only pre-galvanized steel coils to roll form secondary members (Z&C sections)
- Pre-galvanized purlins will remain rust free, and do not require any painting
Wide Bay Purlins
- Wide bay purlins spanning up to 12 M for better shop floor layout and less foundation costs
Roofing System
Generally, 50% of the complaints in a steel building are about the roofing components and water infiltration problems.
- Double-Lok® Standing Seam Panel System - a well-proven solution for a metal roof. This time-tested world class standing seam technology was developed by MBCI, a division of NCI Group Inc., USA.
- With Billions of square meters of sheets already installed worldwide, this system has a track record of being the most reliable leak proof roofing system
- With its assured weather tightness advantages, this system is the best choice of a roofing system in India
- Double-Lok® standing seam system with a mobile site roll former facilitates single roll formed sheet from ridge to eave with no end laps in between
Superior Cladding Fasteners
- Usage of self-drilling screws conforming to AS 3566-2002, Class – 3
- Premium high-corrosion resistant screws along with their bonded EPDM seals form the best fastener system
Bead Mastic for Roof sheeting side and end laps
- Usage of bead mastic in all roof panel side and end laps
- Bead mastic, when installed properly, provides the best guarantee against roof leaks
- Not all PEB manufacturers in this region use this technique
Roll-formed Downspouts
- Usage of roll-formed downspouts with longitudinal full length corrugations, which are very aesthetic
- These downspouts can be supplied in one piece for any length up to 12M, which reduces number of field joints
- The normal press-broken downspouts are dull looking and spoils the appearance
Valley Gutters
- Supply of valley gutters of 1.5mm thick in maximum possible lengths up to 6M, so as to reduce number of joints
- They are painted with one coat of epoxy primer to the exposed face of the valley gutter providing years of corrosion free surface
- Designed to avoid the leakages
Once a contract is signed, Pennar Industries gets into an interactive working relationship and partners the client at every step to reach the desired design solution. Experienced professionals from the Company take complete responsibility and are in handholding mode till the project’s successful completion.
Pennar Industries project management team directly interacts with the customer, drastically cutting down on response time and facilitating collaborative understanding.
The promise to deliver exceptional value and service drives Pennar Industries at every stage. Its design competence, attention to detail and customised approach has succeeded in creating an exclusive space for it in customers’ minds.
In its sustained efforts to enhance customer service, Pennar Industries has initiated a specialised Project Management division with client-specific Order Management and Project Management executives. They present a receptive, prompt and problem-free interface that the client can trust at all times. All the technical glitches are cleared on time, timelines are met with utmost precision…clients get to experience superior service accuracy and effectiveness. The Company’s unparalleled expertise has set the tone for a paradigm shift in the quality and service parameters in the industry.
Pennar Industries operates in the market through its two avant-garde products - Prime Build and Value Build. While Prime Build caters to the customers desiring premium features, Value Build is a perfect solution for those who wish to have economy buildings.
- Double-Lok® Standing Seam Roofing with 10 years leak proof warranty by Pennar Industries
- Purlins/Girts/Eave struts are pre-galvanized with 275 gsm.
- Primary structures shot-blasted to Swedish standard SA 2.5 with epoxy primer*
- Continuous supervision at site during installation
- Standard Trapezoidal Roof Sheeting
- Purlins/Girts/Eave struts are Pre-galvanized with 120 gsm.
- Primary structures with manual cleaning and alkyd primer*
- Periodic supervision at site during installation
Pennar Industries can offer a combination of specifications from both the brands as required by the customer. *Finish painting as per the customer’s specifications will be carried out at the site by the certified builder.
At Pennar Industries, practically any geometric frame is possible. Some of the most commonly used primary framing systems are featured below...
Following are the components used by Pennar Industries for constructing steel buildings.
Main Frame
Rigid steel frames of the building are mainly considered as the Main Frames of PEB. PEB rigid frame comprises of tapered columns and tapered rafters (the fabricated tapered sections are referred to as built-up members). The tapered sections are fabricated using the state of art technology wherein the flanges are welded to the web. Splice plates are welded to the ends of the tapered sections. The frame is erected by bolting the splice plates of connecting sections together.
Purlins, Grits and Eave Struts
Purlins, Grits and Eave Struts are secondary structural members used to support the wall and roof panels. Purlins are used on the roof; Grits are used on the walls and Eave Struts are used at the intersection of the sidewall and the roof. Secondary members have two functions: they act as struts that help in resisting part of the longitudinal loads that are applied on the building such as wind and earthquake loads, and they provide lateral bracing to the compression flanges of the main frame members thereby increasing frame capacity.
Panels and Insulation
Panels used for sheeting purpose are generally of ribbed steel sheets used as roof and wall sheeting, roof and wall liners, partition and soft sheeting. The steel sheets are generally produced from steel coils having thickness 0.5 mm to 0.7 mm high tensile stress.
Fascia
Pennar Industries offers two types of Fascias
- Parapet / Flush
- Cantilevered with three sheeting options - straight, bottom curved and top & bottom curved
Roof Monitor
Pennar Industries’s standard roof monitor has a throat width of 1.5 M and a height of 1.0 M, made from hot rolled sections. Panels for roof monitor will be the same as supplied for main building unless otherwise specified. We can also supply roof monitor of varied sizes as per client’s requirements.
Mezzanine Floor
Pennar Industries’s standard mezzanine floor consists of joists, beams, intermediate columns and galvanized profiled decking sheets. Decking sheets are profiled from pre-galvanized coils. For larger column free spaces, we also offer composite design with shear connectors.
Roof Extensions
Pennar Industries’s standard roof extensions are 1.5 M wide, which are achieved by extending the end bay purlins beyond the end wall steel line. We can also provide Soffit panels, if required by the client.
Canopies
Pennar Industries’s standard canopies are 1.5 M wide and can be provided at eave or any height below the eave. If required, Soffit panels can also be provided. Rafters for canopies are made from hot rolled or built-up I sections.
Crane Systems
Pennar Industries designs buildings to support various crane systems, such as EOT, Monorail, Under Hung, Jib etc. Overhead cranes of upto 25MT are generally supported with brackets. For capacities more than 25 MT, a stepped column/independent support system is provided.
For Pennar Industries to provide the best and the most economical solution, the following crane data need to be assessed:
- Location of crane with travel length
- Centre to centre distance of crane rails
- Crane Hook height
- Wheel loads
- Vertical and horizontal clearances
- Wheel base and bumper distances
- Type of crane operations
- No of cranes operating in a single bay
In case of the above data not furnished by the client, standard Electromech Crane Data is used upon client’s approval.
Interior Partitions and Roof Platforms
Interior partitions are non-load bearing walls meant to serve as dividers within a building. Partitions are constructed from 200 deep built-up columns and flush girts and can be located in either transverse or longitudinal directions. These may be sheeted on either side or on one side with normal wall cladding profiles.
Sliding Doors - Single Leaf or Double Leaf
Pennar Industries’s standard double/single sliding doors are of size 4.0 X 4.0 M. We are also equipped to offer any size up to 8.0 X 6.0 M as per customers' requirements.
Louvers
Pennar Industries’s standard louvers are of size 2.0 M long X 0.60 M wide. Non-standard sizes also can be provided on request.
Windows
Pennar Industries’s standard windows are of size 1.0 M X 1.0 M - in either aluminum or powder coated steel. Non standard sizes also can be provided on request.
Personal Doors
Pennar Industries standard single/double personal doors are of size 0.9 X 2.1 M and 1.8 X 2.1 M respectively. For factory applications, the doors are equipped with emergency push bars.
Sky Lights and Wall Lights
Pennar Industries’s standard sky lights/wall lights come in two variations, either in FRP or Polycarbonate of 1.5 mm thickness and size 1.0 M X 3.0 M. Non-standard lengths are available on request.
Ridge Ventilators
Pennar Industries’s standard ridge ventilators are of 0.3 M throat width and can be supplied either continuous or in modules of 3.0 M length.
Roof Jacks & Curbs
Roof jacks and curbs are manufactured as one-piece constructions from self extinguishing glass fiber reinforced polyester with 3 mm thickness and polyester gel coated weathering surface on exterior. Each unit will be white in colour and opaque to light. The base of these products will have the same configuration as of Pennar Industries roof profiles. Roof jacks are available in opening sizes from 50 -300 mm dia and roof curbs are available in 900 mm square, and are used for fixing powered ventilators supplied by others.
The pre-engineered steel building system in itself offers great advantages to the customer as a more feasible, practical and efficient alternative to conventional buildings. The system has earned acceptance across the world and is gaining rapid ground in India as well. Some of the distinct advantages include:
- Durability - weather resistant, earthquake resistant
- Value - Low initial investment, low maintenance costs
- Environment friendly - All the materials can be recycled
- Flexible - Easy to expand, easy to setup and change
- Faster - Reduced construction time
- Aesthetics - Gives the engineer enough flexibility to create unique structures
Cold formed structures can be mass manufactured, with wide-ranging end-market applications. These are small pre-engineered structures of 1 to 4 MT to be used mainly for small closed cabins, houses, schools or enclosures for both residential and office use. The primary advantages of cold formed structures are portability, modularity and ease of assembly.
Comprising of steel plants, cement plants, towers and high rise buildings, structural steel buildings have complex design and detailing requirements and entails heavy fabrication. We have existing in-house capabilities for design and manufacture of structural steel buildings.
Our company has an in-house design and engineering team compromising 100+ technical personnel. Some of the latest software used by our design and engineering team includes:
- Autodesk AutoCAD
- STAAD Pro
- MBS
- Stru AD
- ETABS NL
- 3Ds Max Design
- Tekla X-Steel
Our design and engineering team is trained to handle these complex software enabling them to design complex custom designed building structures. Our design and engineering team and our in house capabilities enable us to have strong built on knowledge of our experienced personnel.
