Pioneers and leaders in narrow cold rolling & profiles business
A leading provider of Steel Solutions, Pennar's Steel Products and Profiles division manufactures
- Cold Rolled Steel Strips (CRSS) from a variety of grades of steel including special steel and
- Cold Roll Formed Sections(CRFS) that find application in
- Building components and Infrastructure
- Automobile Profiles
- Metal Crash Barriers
- Sheet Piles and
- ESP electrodes
Being one of the first companies to venture into the narrow cold rolling and profiles business in India, Pennar Industries leverages this innate advantage to offer its customers the widest range of profiles to choose from. We are the market leaders in terms of capacity and variety of profiles with a production capacity of 240,000 MT per annum, with a significant footprint all across Asia.
Customer Benefits
- Ability to mass produce a wide range of complex profiles for the industrial and infrastructure sectors
- Expertise and experience in working with special grades of steel
- Niche application support
- In-house tooling and manufacturing facilities for new products resulting in shorter go-to-market cycles
- Multi-locational manufacuring facilities equipped with best-in-class facilities
Pennar Industries with a substantial production capacity of well over 100,000 Metric Tons a year also has the capability to deliver narrow width strips and small order quantities. This makes Pennar Industries a valuable resource for our esteemed clients. Our CRSS products have several special characteristics, some of which include:
- Special grade steel that matches the customers' exact specifications
- Ready to use dimensions that minimize wastage and maximize yield
- Better surface finish and uniform thickness with close tolerances
Two wheelers
- Rear fender
- muffler body
- Fuel tank
- Mudguard
- Front Frame
Four-wheeler
- Assembly bumper
- Cross member
- Front panel
- Support panel
- Fine Blanking
Refrigerators/Air-Conditioners
- Door and Side Panels
- Compressor shells and other accessories
Bearings
- Rear fender
- Muffler body
Batteries
General Engineering
- Electrical Laminations
- Oil Filters
- Containers
- Gear cases
- Cycle rims
- Connectors
| Width | 12 - 720 mm |
| Thickness | 0.25 - 4.5 mm |
| Coil Weight | 3 - 7 kg per mm of strip width |
| Coil ID | 400 / 500 mm |
| Cut-to-length | 500 - 4000 mm |
Grades
D / DD / EDD / ST-42 / ST-52 / MC11 / MC12 / 55C6 / FH / HH / QH / C-60/C-30 / HRD / HREDD / FE330 / FE410 / SAPH 440 / QST500 / 16MNCR5 in semi-killed conditions. Products conform to Domestic and International standards.
Service Centre:
| Thickness (mm) | Width (mm) | length (mm) | |
|---|---|---|---|
| HR Slitter Line | 2.0 - 8.0 | 500 - 1800 | ----- |
| CR Slitter Line | 2.0 - 8.0 | 350 - 1800 | ----- |
| Cut-to-length (CTL-1) | 2.0 - 8.0 | 150 - 1500 | 1000 - 1500 |
| Cut-to-length (CTC-2) | 2.0 - 8.0 | 100 - 750 | 1200 - 8000 |
With pollution control now being a mandate for all industrial units, Electrostatic Precipitators (ESP) have assumed a great significance due to their capability to efficiently remove particulate matter from the air and other gases. With our unique ability to develop new profiles with very short development cycles, Pennar Industries serves the ESP electrode requirement for a wide range of industries.
An electrostatic precipitator (ESP), or electrostatic air cleaner is a particulate collection device that removes particles from a flowing gas (such as air) using the force of an induced electrostatic charge. Electrostatic precipitators are highly efficient filtration devices that minimally impede the flow of gases through the device, and can easily remove fine particulate matter such as dust and smoke from the air stream. In contrast to wet scrubbers which apply energy directly to the flowing fluid medium, an ESP applies energy only to the particulate matter being collected and therefore is very efficient in its consumption of energy (in the form of electricity) Source - Wikipedia
COLLECTING ELECTRODES
Collecting Electrodes are in the form of parallel plates, simply the collector’s inner walls that collect particles in the flow of gas moving through a collector chamber. The plates or inner walls serve as grounded electrodes that collect particles. The collecting electrodes are vibrated to loosen the particles, which fall into hoppers for collection and disposal.
DISCHARGE ELECTRODES
These electrodes are insulated electrically from the rest of the chamber and charged with high direct current. The electrical charge ionizes the suspended particles, causing them to move toward the collecting electrodes. Opposite high voltages (plus and minus) are charged on two plate grids. The positive grid charges the particles and the negative grid attracts (collects) them.
Pennar Industries ESP Electrodes are preferred by OEMs across India and provide many advantages for our customers:
- High quality Electrodes with the capability to withstand high temperature (up to 400 Deg. C).
- Available in a wide range of thickness and lengths (Length up to 15 meters and Thickness from 1.2mm to 1.6mm).
- A wide range of profile designs to choose from, which are appropriate for a majority of industries (from 387 mm to 2768 mm).
- Apart from the standard type of profiles, we have capability to manufacture required tools for new profile designs.
- Consistent quality with strong commitment to on-time delivery.
Collecting and Discharge electrodes are used in various industries as:
- Power and Industrial Boilers firing (Coal/ Lignite/ Oil/ Orimulsion/ Biomass and other fuels)
- Iron & Steel industries
- Non-ferrous Metallurgical industries
- Cement industry
- Incineration plants
- Glass smelting
- Pulp & Paper plants, etc
Collecting Electrode: Sigma / Baffle Type
| Material | C.R - IS 513 Gr. D / Corten Steel |
|---|---|
| Profile width | 300 to 2550 mm |
| Length | Up to 15000 mm |
| Thickness | 1.2 - 1.6 mm |
Discharge Electrode: Pipe & Spike / Barb Type
| Material | ERW Tube IS 5986 / IS 513 Gr.D |
|---|---|
| Profile OD | Up to 50.8 mm |
| Length | Up to 15000 mm |
| Thickness | 1.2 - 1.6 mm |
All over the world, structural steel has gained wide acceptance as the preferred material of construction for fast track projects.
With our capacity to deliver huge quantities of purlins and cold-roll formed sections with very short lead times, Pennar Industries is a leading supplier to construction projects in India and abroad. Our Purlins and cold-roll formed sections find application in a wide range of steel constructions, ranging from simple storage sheds to complex turbo-generator buildings in power plants.
Our Purlins have several advantages over conventional hot rolled sections:
- Light weight sections put minimal load on other structures / supports / foundations
- Being factory-finished, they minimize wastage and installation time
- Optimum sections meet exact design specifications
- Very high strength to weight ratio
- Cold forming increases yield strength and safety
- Being supplied in a pre-punched condition and cut to sizes, Pennar Industries Purlins facilitate easy erection and minimize wastage / rework at the site
- Being painted / galvanized, they are maintenance free
Pennar Industries Purlins are widely accepted by architects and structural consultants in both, Indian and International Markets.
Our clientele include infrastructure majors in the fields of:
- Power
- Cement
- Airport
- Steel
- Metallurgical
- Automobile
- Textile sectors
Pennar Industries supplies a wide variety of sections like:
- Z-purlins
- C-channels
- Lipped C channels
- Strut Channel
- Sigma Section
- Multi-beams
- Angles
- Angles
These sections are available in various grades of steel.
| Thickness | 1.5 - 8.0 mm |
| Length | Up to 10,000 mm |
| Yield Strength | 240 - 350 Mpa |
| Material | CR Steel/ HR Steel/ Galvanized Steel |
| Type | Bare/ RO primer Coated/ Pre Galvanized/ Hot Dip Galvanized |
Pennar Industries manufactures a wide range of Roofing Sheets that are offered in a variety of colours and thickness. Aesthetically pleasing, highly durable and meticulously built, Pennar Industries Roofing Sheets are manufactured in our world class forming mill, dedicated exclusively for Roofing Sheets.
We manufacture and supply Trapezoidal metal roofing sheets which are made available as:
- Bare Galvalume
- Colour coated Galvalume
- Colour coated Galvanised
With a strong commitment to deliveries, Pennar Industries Roofing Sheets are known for:
- Designs which give better strength
- Offered in exact cut to length as per customers' requirement.
- Consistent quality with vast experience
- Available in attractive colour and designs
Pennar Industries supplies total roofing / cladding/ Insulated Double Skin Cladding system to a wide range of industries like:
- Power plants
- Cement plants
- Industrial sheds
- Godowns
- Institutions, etc
Products involved are:
- Roofing Sheets
- Cladding Sheets
- Insulated Double Skin Cladding
- Flashings
- Profiled ridges/Plain Ridges
- Bargeboard gutters
- Down spouts, etc.
Pre-painted Galvalume steel sheets (Aluminium - Zinc alloy Coated) (55% Aluminium, 43.4% Zinc, 1.6% Silicon):
| Al - Zinc Coating | AZ 150 |
| Yield Strength | 550 Mpa |
| Painting Thickness (top) | 18 - 20 microns |
| Painting Thickness (Bottom) | 5 - 7 microns |
| Standards | AS 1397/ IS 14246 |
| Thickness range | 0.47mm to 0.6mm TCT |
| Paint Type | Regular Modified Polyester(RMP), Silicon Modified Polyester(SMP), Polyvinyl Diflouride(PVDF) |
Pre-painted Galvanized steel sheets:
| Al - Zinc Coating | Z120, Z180, Z275 |
| Yield Strength | 550 Mpa |
| Painting Thickness (top) | 18 - 20 microns |
| Painting Thickness (Bottom) | 5 - 7 microns |
| Standards | AS 1397/ IS 14246/ IS 277 |
| Thickness range | 0.47mm to 1mm TCT |
| Paint Type | Regular Modified Polyester(RMP), Silicon Modified Polyester(SMP), Polyvinyl Diflouride(PVDF) |
Zinc Alum(Bare Galvalume) Steel sheets (55% Aluminium, 43.4% Zinc, 1.6% Silicon):
| Al - Zinc Coating | AZ 150 |
| Yield Strength | 550 Mpa |
| Painting Thickness (top) | AS 1397 |
| Thickness Range | 0.47mm, 0.5mm TCT |
Composite Floor Decking is one of the most effective methods of constructing floors in steel building and very useful in high-rise RCC/Steel Buildings. Since they are amalgamated into the floor concrete, they serve the dual purpose of permanent form and positive reinforcement of the floor. In addition to a wide range of profiles to choose from, our in- house design teams can also create custom profiles to suit every requirement.
Benefits of Pennar Industries Metal Decking:
- Light weight. Doesn't require any support, which considerably reduces the use of concrete & slab thickness.
- Acts as composite member and as permanent shuttering
- No major reinforcement required
- Deck can be used as a working platform during construction
- Speedy construction enables faster completion of a project
- Metal deck can also be used as roofing and cladding sheet
- Decking reduces the construction time, hence the total cost
- Easy-to-erect standard profiles as well as customized decks as per customers requirements.
Pennar Industries specializes in the manufacture and supply of metal decking, which can be effectively used in a wide range of infrastructure projects:
- Power projects
- Industrial buildings
- Multi-storeyed buildings
- Supermarkets / malls
- SEZs
- Silos
- Storage sites
- Mezzanines
- Bridges
- Walkways
- Platforms
| Type | CR Steel/ HR Steel/ RO Primer Coated/ Galvanized Steel/ Pre Painted Steel |
| Yield Strength | 240 Mpa - 350 Mpa |
| Lengths | Up to 12000mm |
Decking profile - 52/271
| Dimension (mm) | |
|---|---|
| Depth(d) | 52 |
| Pitch(p) | 271 |
| Overall width | 845 |
| Covered Width | 812 |
| Thickness | 0.80 - 1.5 |
Decking profile - 75/230
| Dimension (mm) | |
|---|---|
| Depth(d) | 75 |
| Pitch(p) | 230 |
| Overall width | 718 |
| Covered Width | 690 |
| Thickness | 1.0 - 1.6 |
Super Deck 44 - 44/130
| Dimension (mm) | |
|---|---|
| Depth(d) | 44 |
| Pitch(p) | 130 |
| Overall width | 956 |
| Covered Width | 910 |
| Thickness | 0.80 - 2.0 |
Super Deck 52 - 52/317
| Dimension (mm) | |
|---|---|
| Depth(d) | 52 |
| Pitch(p) | 317 |
| Overall width | 976 |
| Covered Width | 962 |
| Thickness | 0.63 - 1.25 |
Super Deck 75 - 75/293
| Dimension (mm) | |
|---|---|
| Depth(d) | 75 |
| Pitch(p) | 293 |
| Overall width | 919 |
| Covered Width | 900 |
| Thickness | 0.80 - 1.25 |
A Metal Crash Barrier is a particularly effective road safety system serving to protect vehicles and its occupants in the case of a mishap and also serve as a good visual guide for drivers, especially in the night. Recognising this need Pennar Industries pioneered their development in India, We were the pioneers in this field, initially producing them under license from Voest Alpine Industrial Services (VAIS), Austria. As the number of world class infrastructure projects in India has risen, so has the need for world class safety systems. Today, we are the leading supplier of Metal Crash Barriers/guardrails in India and a preferred supplier for many overseas projects as well.
All of our products conform to national and international standards like MOST, AASHTO M 180 and EN 1317- 1 AND 2 and are NHAI certified.
Having worked with well-known infrastructure companies in the public and private sector including NHAI, GMR Infrastructure, IJM Infrastructure, etc., we offer end-to-end solutions that include manufacturing and installation.
Our products offer a host of advantages to our customers:
- Cost-effective, easy to install and easy to repair, without any compromise in safety.
- End-to-end solutions from manufacturing to commissioning.
- Customised to each project's requirements.
- All components are hot dip galvanized for longer life.
Pennar Industries Metal Crash Barriers are widely being used as security mechanism for Flyover projects, Bridges, National Highway projects and several others, such as:
- Restraining barriers on embankments of Expressways & Highways.
- Containment barriers on medians and grade separators on four/six lane roads.
- Protection barriers/containment barriers for hilly terrains and ghat roads.
- Race car crash guards on car racing tracks.
- Interior traffic safety at Airports, Plants handling hazardous chemicals, mines, collieries, etc.
- Fencing barriers for country borderlines, expanse lands, water bodies, bridge piers, signposts, rocky areas, etc.
Types of Metal Crash Barriers
- Single faced Single Barrier
- Single faced Double Barrier
- Double faced single Barrier
- Double faced Double Barrier
Standard Dimensions of Sections are given below:
| Section | Length (mm) | Width (mm) | Thickness (mm) |
|---|---|---|---|
| W Beam | 4318 | 312 | 3/2.67 |
| Post | 150 | 75 | 5/4.2 |
| Spacer | 150 | 75 | 5/4.2 |
- All the above are cold rolled formed steel sections and hot dip galvanized to 550 gms/sq.m
- Raw material conforming to IS 5986 Grade Fe 360/Fe 410, IS 10748 Grade II or equivalent
- Fish tail beams and base plates are supplied as per customers' requirements.
Sheet Piling is an effective earth retention and excavation support technique. Interlocking Sheet Piles also offer considerable protection against water seepage. Being the first Indian company to indigenously produce Cold Formed Sheet Piles, Pennar Industries Sheet Piles provides users an innate advantage in cost. And, being a market leader in cold formed steel products means that impeccable quality is a given. These factors combined with a strong commitment to delivery timelines and customers delight make Pennar Industries the preferred supplier for Sheet Piles to a variety of industries and applications.
Our product range covers almost all popular sizes prevailing in the domestic and global markets. We also offer the special ability to manufacture Sheet Piles of up to 12 mm thickness.
Our products offer a host of advantages to our customers:
- Cold roll formed sheet piles have equal cross sections, which is convenient for piling.
- Our sheet piles have a wide back and provide enough strength per pile
- Wider width and high strength to weight ratio.
- Cold formed to give very respectable water tightness
- Supplied as per EN 10249 standard
Pennar Industries Sheet piles are used in various projects across various infrastructure segments:
- Coal Handling Plants
- Sea Water Projects
- Harbours
- Sea Ports
- Construction sectors
Around these various projects the application can be described as:
- River embankments
- Flood Protection
- Coastal Protection
- Cofferdams
- Ground water diversion/control
- Retaining / Containments walls
- Ports and harbours: Embankments, break waters
- Flood/Coastal protection
- Weir walls, Slope stabilization
- Earth retaining works
- Tunnel Cut and Cover
- Ground Water Diversion/Control
- Barrier for Ground Water Treatment Systems
- Containment Walls
- Bulkheads and Seawalls
- Weir Walls
- Baffle Walls
The inter-locked cold-formed steel sheet piles can be divided into two types:
The U-type sheet pile is the best choice for support usage. It has equal cross sections, which is convenient for piling and reuse. It combines great profile depth and has excellent properties statically.
PRU SHEET PILES
| Type | Width (mm) | Height (mm) | Thickness (mm) | Weight per Pile (kg/m) | Weight per Wall (kg/m^2) | Modulus of Section (cm^3) |
|---|---|---|---|---|---|---|
| PRU 7 - 750 | 750 | 320 | 5 | 42.0 | 56.0 | 670 |
| PRU 8 - 750 | 750 | 320 | 6 | 51.0 | 68.1 | 823 |
| PRU 9-750 | 750 | 320 | 7 | 59.7 | 79.6 | 953 |
| PRU 10-750-A | 750 | 320 | 8 | 67.5 | 90.0 | 1080 |
| PRU 10-750-B | 750 | 320 | 9 | 75.7 | 101 | 1212 |
| PRU 19-650-A | 650 | 540 | 6 | 58.6 | 89 | 1625 |
| PRU 19-650-B | 650 | 540 | 7 | 68.3 | 103.8 | 1892 |
| PRU 20-650 | 650 | 540 | 8 | 78.1 | 120.2 | 2159 |
| PRU 23-650 | 650 | 540 | 9 | 87.3 | 133 | 2424 |
| PRU 26-650 | 650 | 540 | 10 | 96.2 | 146.9 | 2589 |
The Z-type sheet piles can be used to bear the heavy weight of independent pile walls. It has a higher modulus of section. Interlocks provided at the outer fibre thus give optimised section profiles.
PRZ SHEET PILES
| Type | Width (mm) | Height (mm) | Thickness (mm) | Weight per Pile (kg/m) | Weight per Wall (kg/m^2) | Modulus of Section (cm^3) |
|---|---|---|---|---|---|---|
| PRZ 14 - 700 | 700 | 419 | 7 | 61.5 | 87.8 | 1471 |
| PRZ 16 - 700 | 700 | 420 | 8 | 70 | 100 | 1670 |
| PRZ 22-700 | 700 | 419 | 9 | 87.1 | 124.5 | 2246 |
| PRZ 25-700 | 700 | 420 | 10 | 96.5 | 137.9 | 2491 |
*Apart from above there are other sections which will be manufactured for large quantities
The commercial vehicles segment in India is one of the fastest growing segment in the world. And, despite a global economic downturn, stalwarts in the heavy commercial vehicle segment such as Daimler, AMW and MAN have set up shop in India.
Pennar Industries is a one-stop-shop for all sheet metal products for the Automobile Industry, supplying impeccable quality products to most of the OEMs. Our vast product portfolio and unmatched customer service makes Pennar Industries the first choice for all their requirements.
Some of the other reasons why our customers choose Pennar Industries:
- Products with wide range of width, length and thickness.
- Capable of carrying heavy loads easily and effectively.
- Suits diverse requirements of the customers.
- Stringent compliance with industry standards.
- Availability in various designs and specifications.
Pennar Industries profiles are being used by almost all the major Automobile companies (LCV/MCV/HCV) in India.
A few of our most popular products are:
- Tubes for bus body builders
- Floor panels / side panels, bumpers for LCVs, MCVs
- Sheet metal components
- Fabricated items along with floor products
| Products | Material Specification | Pitch/Depth of Corrugation (mm) | Dimensions (mm) | Thickness Range (mm) | Yield Strength (Mpa) | Standard Codes |
|---|---|---|---|---|---|---|
| Corrugated Panels | Cold Rolled Steel | 73/14 | 592 to 1082 | 1.0 to 1.6 | 250 | IS 513 |
| 112/12 | 514 to 1200 | 1.0 to 1.6 | 250 | IS 513 | ||
| Corrugated Box Panels | Cold Rolled Steel | 112/12 | 268 to 615 | 1.0 to 1.2 | 250 | IS 513 |
| Long Members | Hot rolled steel | 200 to 410 | Up to 12,000 | Up to 6.0 | 250/350 | BSK 46, IS 10748, IS5986, IS 2062 |
| Swiss Profile | Hot rolled steel | 100 | Up to 8,000 | 2.0 | 250 | IS 1079, IS10748 |
| Rain Gutter | Cold Rolled Steel | 293 | Up to 12,000 | 1.25 | 250 | IS 277 |
We are committed to produce and provide steel based products and associated services for customers all over the world. We strive to achieve excellence in the Quality of manufactured products and the Services provided to Customers.
